I've done some minor conversions in the past, such as head or weapon swaps...but wanted to try something more complex.
My past conversion experiments didn't get too far out there; making a custom weapon for my 6th ed Chaos Warriors, and trying to sculpt a third eye for a Tzeentchian Gor head back in the 7th ed days!
The ToW Arcane Journal for Beastmen introduced Chaos Armor as a magic item option for characters and I wanted a model that represented that. Enter PROJECT: CHAOS ARMORED BEASTLORD!!! I would still use and field the AoS Beastlord/Wargor model, but perhaps as a Heavy Armor variant or lesser Wargor
Looking at existing kit options from AoS, I decided to get a box of Age of Sigmar Slaves to Darkness Chosen to use as a base. The armor was baroque with great details and the scale was imposing as I wanted this guy to be slightly larger than regular Gors.
The basic idea is to use the body, arms, weapons of the Chosen model, and the upper portion of the armored legs. I would then saw off the legs from below the knee, and glue on some Gor legs. Then I would make a custom Beastlord head.
Age of Sigmar Slaves to Darkness Chosen sprue
Unfortunately I forgot to take a picture of the laid out bits, but I chose the Chosen Champion as the one to convert. Love the pose, the clawed mutated hand and the axe! The model really reminds me of a piece of classic Adrian Smith art of a Chaos Chosen/Lord...
I was debating on what legs to use, regular Gor legs, Bestigor legs (since they have shin armor), or the legs from the AoS Beastlord...
I started with a detour to experiment with blue stuff using the AoS Beastlord legs. I wanted to preserve them for the AoS Beastlord, but wanted something "modern" to use for this conversion...ultimately I felt like I couldn't get the results I wanted from blue stuff casting...
I decided on regular Gor legs as they were longer than the Bestigor ones; the latter being obscured by the thigh armor and cloth. I wanted some leg length to ensure that the Beastlord stood tall amongst the herd and is an imposing figure!
**********Update 3/12/26**********
First step, sawing the Chosen's legs off below the knee armor
**********Update 3/21/26**********
Then creating a sub-assembly of the Chosen torso pieces with the leg pieces, then gluing the Gor legs into place. I did some dry fitting then sanding flat the join areas for a little while until I was satisfied with the general look and fit
Next, I cleaned up the other parts (arm and weapon) and attached them. this was straight forward as it was the arms that matched the torso per the Chosen instructions.
I also cleaned up the shoulder armor bits as well, but left them off for the time being as I needed to figure out what head I was going to use.
*********** Update 5/18/26 **********
For the head I wanted to do something unique as well. I mulled over the idea of modifying a Bestigor head as they had armor, but then seeing a Gor head that had an eye patch caught my eye (no pun intended)! I felt like that could be a small story-telling element suggesting being battle-scarred, perhaps from usurping the previous Beastlord! I also played around with various big sets of horns. They had to be grand....but different. Rummaging through my bits, I had a bunch of these Gor skulls that were bits for the standard that seemed perfect; one of the horns was broken on the same side as the eye-patch which was great continuity!
Sawing to separate the skull from the horns was a bit tricky, but with some elbow grease, sandpaper, and some back and forth dry fitting, I was able to make it work!
Rough fit! Will need to fill the gaps, but I'm excited with how it looks!
**********Update **********